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Hybrid High Frequency PCB 6-Layer Mixed PCB on 20mil RO4350B and FR-4 with Blind Via

(Printed circuit boards are custom-made products; the images and parameters shown are for reference only)


Introduction

Hello Everyone,
Good day!
Today, we will discuss a 6-layer hybrid PCB constructed with 20mil RO4350B and FR-4. This article will introduce two specific boards.


Board Overview

First Board: Satellite Receiver Application

The first board is designed for a satellite receiver. It features one RO4350B core on the top layer. The stack-up is somewhat complex due to the inclusion of three types of blind vias. This board has a thickness of 1.71 mm, with white silkscreen over a green solder mask on both sides. Immersion gold is applied to the pads and tracks. Each board is supplied as a single unit and is fabricated according to IPC 6012 Class 2 standards using provided Gerber data. A total of 25 boards are packed for shipment.



Second Board: Signal Booster Application

The second board is utilized in a signal booster and incorporates two cores of 20mil RO4350B on the top and bottom sides. The stack-up is displayed below.


Specifications:

Specification Details
Base Material RO4350B 20mil + FR4
Layer Count 6 layers - Blind Via
Types L1-L2, L5-L6
Format 100mm x 120mm (1 type = 1 piece)
Surface Finish Immersion gold
Copper Weight Outer layer 35 μm Inner layer 35 μm
Solder Mask / Legend Green / White
Final PCB Height 1.8 mm
Standard IPC 6012 Class 2
Packing 20 panels per shipment
Lead Time 20 working days
Shelf Life 6 months


Advantages of RO4350B Hybrid PCBs:

1.Stable Dielectric Constant: RO4350B provides a stable dielectric constant across a wide frequency range.
2.Enhanced Signal Integrity: Improved performance compared to all-FR4 stack-ups.
3.Cost Efficiency: Reduced costs over stack-ups using all low-loss materials.
4.High Production Capacity: Capable of producing 8,000 types of PCBs monthly.
5.Certified Manufacturing: Our facility is ISO9001, ISO14001, IATF16949, and UL certified.
6.Flexible Orders: No minimum order quantity (MOQ), with low costs for prototypes and small production runs.


Applications

The applications for RO4350B hybrid PCBs are diverse, including: Low Noise Amplifiers (LNA), Radar Data Acquisition Converters, Spread Spectrum Devices, 4G Antennas, Transmitters, RF Switches, Splitter Modules.


Thank you for reading. Feel free to contact us for your RF PCB inquiries.

Appendix: PCB Data Sheet

Click to expand/collapse the table

6 Layer Mixed PCB Built On 10mil 0.254mm RO4350B and FR-4 with Blind Via for Digital Radio Antennas

PCB SIZE

75 x 110mm=1PCS

BOARD TYPE

Multilayer PCB

Number of Layers

6 Layers

Surface Mount Components

YES

Through Hole Components

No

LAYER STACKUP

Copper ------- 35um(1 oz)+plate TOP layer

Dielectric RO4350B 0.254mm (10 mil)

Copper ------- 35um(1oz)

 

PP+FR4+PP 0.695mm

 

Copper ------ 35um (1oz)

 

FR-4 0.25mm

 

Copper ------ 35um (1oz)

 

PP 0.21mm

 

Copper ------35um (1oz)

 

Dielectric RO4350B 0.254mm (10 mil)

 

Copper ------- 35um(1 oz)+plate BOT layer

TECHNOLOGY

 

Minimum Trace and Space:

4 mil / 5 mil

Minimum / Maximum Holes:

0.3 mm / 2.0 mm

Number of Different Holes:

12

Number of Drill Holes:

167

Number of Milled Slots:

0

Number of Internal Cutouts:

3

Impedance Control:

no

Number of Gold finger:

0

BOARD MATERIAL

 

Glass Epoxy:

RO4350B Tg280℃, er<3.48, Rogers Corp. FR-4 IT158

Final foil external:

1.5 oz

Final foil internal:

1 oz

Final height of PCB:

1.8 mm ±0.18mm

PLATING AND COATING

 

Surface Finish

Immersion gold

Solder Mask Apply To:

TOP, 12micron Minimum

Solder Mask Color:

Green, PRS-2000GT600D, Taiyo Supplied.

Solder Mask Type:

LPSM

CONTOUR/CUTTING

Routing

MARKING

 

Side of Component Legend

TOP

Colour of Component Legend

White, IJR-4000 MW300, Taiyo brand

Manufacturer Name or Logo:

Marked on the board in a conductor and leged FREE AREA

VIA

Plated through hole(PTH), minimum size 0.3mm. Blind via L1-L2, L3-L6

FLAMIBILITY RATING

UL 94-V0 Approval MIN.

DIMENSION TOLERANCE

 

Outline dimension:  

0.0059"

Board plating:

0.0029"

Drill tolerance:

0.002"

TEST

100% Electrical Test prior shipment

TYPE OF ARTWORK TO BE SUPPLIED

email file, Gerber RS-274-X, PCBDOC etc

SERVICE AREA

Worldwide, Globally.



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